Fully Synthetic Cutting Fluid for Black Metal

【Product Performance 】

CUT-525 Fully Synthetic Cutting Fluid for Black Metal, jointly developed by several professional doctoral students, is specially designed for processing black metal, cast iron, carbon steel, 45# steel, stainless steel, and other materials. Formulated with high-quality imported additives, it offers superior lubrication and rust resistance. Its lubricating properties far surpass those of oil-based cutting fluids in the same category, revolutionizing your understanding of synthetic lubricants and oil-based products. It significantly prolongs the lifespan of cutting tools, eliminates the need for workpiece cleaning, facilitates easy disposal, minimizes odors, produces low foam, and is environmentally friendly and skin-friendly, thus greatly reducing labor costs for you. What are you waiting for? This product is your excellent choice for black metal processing!

【product parameters】

【usage method】

1. Before using this product, clean the oil tank or oil sump thoroughly. It is strictly prohibited to mix with other oils. Stir well before use.

2. Dilution ratio: Concentrate to water = 1: (1:10).

3. The concentration of the working fluid should not be lower than 5. Adjust the concentration of the working fluid appropriately according to different processing techniques, materials, and rust prevention requirements.

Note: For rust prevention, after 3 days, water can be added at a ratio of 10 times; after 7 days, water can be added at a ratio of 5 to 7 times; after 10 to 15 days, water can be added at a ratio of 5 to 3 times.

【packaging specifications】

18L per plastic drum, 200L per large iron drum

【Precautions】

1. Due to different production batches, there may be color variations in the cutting fluid, which     does not affect normal use.

2. This product should be stored in a dry, cool, and ventilated warehouse, and exposure to sunlight and rain should be avoided during storage and transportation.

Fully Synthetic Cutting Fluid for Black Metal CUT-525 .pdf

Function

Cooling and cooling: During metal cutting and grinding, it effectively removes cutting heat and prevents deformation or damage of workpieces and tools due to overheating.

Lubrication and friction reduction: Reduces friction between tools and workpieces, improves processing accuracy, and extends tool life.

Rust and corrosion prevention: Contains anti-rust additives to prevent ferrous metals from rusting after processing and improves workpiece storage safety.

Cleaning and chip removal: Helps discharge chips, keeps tool and workpiece surfaces clean, reduces the formation of built-up edge, and improves processing quality.

Environmentally friendly and safe: No mineral oil components, good biological stability, reduces emission pollution, and reduces the impact on the human body and the environment.

Features

High water solubility: Easily soluble in water to form a stable working fluid.

Excellent cooling and lubrication performance: Especially suitable for high-speed processing and high-precision processing.

Not easy to deteriorate: Strong antibacterial properties, long service life, and reduced replacement frequency and cost.

Low foaming: Suitable for high-pressure cooling systems to prevent excessive foam from affecting processing.

FAQ

Why does the cutting fluid go bad and smell?

This is usually caused by bacterial or mold contamination, long-term non-replacement, or poor water quality (such as high hardness water).

Solution:

Clean the cutting fluid tank regularly and add antibacterial agents.

Select a cutting fluid with strong antibacterial properties and keep the pH value at 8.5~9.5.

Use deionized water or soft water to prepare the cutting fluid to reduce impurity deposition.

Why does the cutting fluid foam?

Excessive foam may be caused by excessive stirring of the high-pressure cooling system, low cutting fluid concentration, or insufficient defoaming properties of the liquid itself.

Solution

Choose a low-foam cutting fluid and avoid high-speed stirring.

Appropriately increase the cutting fluid concentration and keep it within the range of 5-10%.

Use an antifoaming agent and optimize the cutting fluid circulation system.

Why does the workpiece rust?

Possible reasons include low cutting fluid concentration, insufficient anti-rust performance, low pH value, or water quality problems.

Solution:

Ensure that the cutting fluid concentration is within the recommended range (such as 5-10%).

Choose a cutting fluid with good anti-rust performance and monitor the pH value (maintained at 8.5~9.5).

Replace the aged cutting fluid in time and use deionized water or soft water to prepare it.

Why does the cutting fluid become turbid?

It may be due to the mixing of chips, oil, impurities, or precipitation caused by the instability of the emulsification system.

Solution:

Filter the cutting fluid regularly and clean the impurities in the machine tool and the tank.

Select a highly stable fully synthetic cutting fluid to prevent the emulsion layer from being damaged.

Avoid mixing the machine tool lubricant into the cutting fluid to avoid affecting the cleanliness.

What should I do if the cutting fluid irritates the skin?

Some cutting fluids may contain irritating ingredients, such as amines or certain additives, and long-term contact may cause skin allergies or irritation.

Solution:

Choose a low-irritation, environmentally friendly cutting fluid.

Wear protective gloves during operation to avoid long-term direct contact with the cutting fluid.

Wash the skin after use and apply hand cream to reduce skin dryness.

How to extend the service life of the cutting fluid?

Regular maintenance and proper use can effectively extend the life of cutting fluid.

Solution:

Regularly test pH value, concentration and bacterial content, and adjust when necessary.

Clean up metal debris and impurities in time to prevent contamination.

Use a circulating filtration system to reduce the aging and decomposition of cutting fluid.