Effect of Fully Synthetic Cutting Fluid

In ferrous metal processing, especially in the processing of hard metals such as carbon steel, alloy steel and cast iron, surface quality is one of the key indicators for evaluating processing effects. Cutting Fluid, as an indispensable auxiliary material in the processing process, has a direct and important impact on the processing surface quality. As an efficient and environmentally friendly processing fluid, fully synthetic Cutting Fluid plays an important role in ferrous metal processing with its excellent cooling, lubrication and corrosion resistance.

1. Improve cooling efficiency and reduce heat-affected zone

During the processing of ferrous metals, a large amount of heat is generated due to cutting force and friction. Especially in high-speed processing, heat accumulation can easily lead to overheating of workpieces and tools, thereby affecting surface quality. Fully synthetic Cutting Fluid has excellent cooling performance, which can quickly take away the heat generated during processing, maintain the stability of processing temperature, and reduce the scope of heat-affected zone. By effectively controlling temperature fluctuations, Fully Synthetic Cutting Fluid can prevent surface deformation and cracks caused by thermal expansion, thereby significantly improving the accuracy and finish of the processed surface.

2. Reduce friction, reduce surface scratches and wear

During the cutting process, the friction between the tool and the workpiece surface is an important factor affecting the quality of the machined surface. Excessive friction will not only increase the cutting force and cause tool wear, but may also cause scratches or tiny cracks on the workpiece surface. Since the fully synthetic cutting fluid does not contain mineral oil, it has a more refined lubrication performance and can form a stable lubrication film between the tool and the workpiece surface, reducing friction while reducing the risk of surface scratches. In this way, the machined surface of ferrous metals is smoother and more delicate.

3. Effectively remove chips to avoid burrs and blockages

Ferrous metals will produce a large amount of chips during the cutting process, and the treatment of chips directly affects the surface quality. If the chips cannot be taken away or effectively removed in time, burrs or blockages may form during the processing process, which will affect the final surface effect. Fully synthetic cutting fluid can effectively clean the cutting area and ensure the smooth removal of chips. By enhancing the fluidity of chips and avoiding chips from being retained or attached in the cutting area, burrs are reduced and the surface finish is improved.

4. Prevent corrosion and extend the service life of workpieces and tools

Ferrous metals are prone to corrosion during processing, especially when the humidity is high or the processing environment is complex. Corrosion not only affects the surface finish of the workpiece, but also shortens the service life of the tool. Fully synthetic cutting fluid has excellent anti-corrosion performance and can form a protective film on the metal surface to effectively prevent rust and corrosion. By reducing the occurrence of corrosion, fully synthetic cutting fluid helps improve the stability of the processed surface and extend the service life of tools and workpieces.

5. Environmental protection and economic benefits

Compared with traditional mineral oil-based cutting fluids, fully synthetic cutting fluids are more environmentally friendly. Due to its oil-free and low volatility, it not only reduces the emission of harmful gases in the air, but also reduces pollution to the environment. In terms of economic benefits, although the initial cost of fully synthetic cutting fluids is high, due to its extended tool life, reduced fluid change frequency, and reduced waste fluid treatment costs, long-term use can significantly reduce the overall production cost of the enterprise.

In ferrous metal processing, fully synthetic cutting fluids can not only effectively improve cooling efficiency, reduce friction, optimize chip removal, and prevent corrosion, but also improve surface quality and reduce surface defects such as scratches and burrs. Its excellent performance not only improves the processing technology and increases production efficiency, but also brings lower production costs and better environmental benefits to the enterprise.