Sapphire Crystal Wire Cutting Fluid

【Performance and use】

Sapphire Crystal Wire Cutting Fluid is specially used as cooling and lubricating liquid in the process of sapphire crystal wire cutting. Sapphire is a material with extremely high hardness and is widely used in high-precision fields such as electronics, optics, aerospace, etc. Therefore, the requirements for equipment and Cutting Fluid during processing are very high. In order to ensure the accuracy, efficiency and life of the cutting process, it is essential to use high-performance wire Cutting Fluid.

Wire cutting is a precision processing technology that is commonly used to cut metals, ceramics, semiconductors and other hard materials. The main function of Sapphire Crystal Wire Cutting Fluid is to provide cooling and lubrication, reduce heat generation during cutting, protect cutting tools, extend tool life and improve processing accuracy.

Features

Excellent cooling performance: Sapphire Crystal Wire Cutting Fluid has good thermal conductivity, which can effectively reduce the cutting temperature during processing and prevent sapphire materials from cracking or deforming due to overheating during cutting.

Good lubricity: The cutting fluid can provide lubrication during cutting, reduce friction between the tool and the material, reduce wear, extend the service life of the cutting tool and improve processing efficiency.

High stability and low volatility: Sapphire Crystal Wire Cutting Fluid has high chemical stability, can be used stably for a long time under high temperature conditions, and has low volatility, which can maintain the cooling effect for a long time.

Strong cleanliness: The cutting fluid will not produce excessive foam and dirt during the cutting process, which is easy to clean and can also keep the processing area clean.

Environmental protection: Modern Sapphire Crystal Wire Cutting Fluid usually adopts an environmentally friendly formula, does not contain harmful substances, meets environmental protection standards, and is non-toxic and has no irritating odor, making it safer to use.

High light transmittance: During the sapphire crystal wire cutting process, the cutting accuracy requirements are extremely high. Sapphire Crystal Wire Cutting Fluid not only ensures cooling and lubrication, but also has high light transmittance, which is convenient for observing the processing status of the cutting area.

【Main technical parameters】

【Product advantage】

1. not corrupt, long service life.

2. Good rust resistance, no irritation to the skin.

3. Excellent powder sedimentation, the use of powder will not block the steel wire.

4. Excellent lubricity, cooling, cleaning, strong adhesion, good processing performance.

【Instruction】

1.The working liquid is diluted with 10-20 times tap water or deionized water.

2.In the course of use, the clean working liquid can be replenished at a concentration of 3-5%.

3.Avoid mixing with other oils.

【Packaging】

18L/ barrel, 25L/ barrel, 200L/ barrel.

Sapphire crystal wire cutting fluid DK-760D .pdf

【Note】

1. This product should not be mixed with other emulsions, semi-synthetic liquids, and fully synthetic liquids, because even if the system contains a small amount of rotten residual liquid, it will affect the use effect of the new liquid.

2. the production batch is not the same, the cutting fluid may have color differences, does not affect the normal use.

【Application fields】

Sapphire crystal cutting

The main application field of Sapphire Crystal Wire Cutting Fluid is the cutting of sapphire. Due to the high hardness and fragility of sapphire, the cutting process requires special cooling and lubrication measures. The use of cutting fluid effectively improves the processing efficiency and precision.

Electronic industry

Sapphire crystal is widely used in the manufacture of electronic components, especially in the fields of LED lights, lasers, mobile phone screens and optical windows. By using efficient wire cutting fluid, it can be ensured that sapphire will not be damaged unnecessary during the cutting process, meeting strict industrial standards.

Optical field

Sapphire crystal is also widely used in the optical field, especially in the manufacture of high-precision lenses, optical windows and other components. The high cooling and lubricity of the cutting fluid helps to protect the sapphire surface and avoid scratches or cracks during the cutting process.

Aerospace

The high hardness and high temperature resistance of sapphire crystal also make it important in the aerospace field. The use of suitable wire cutting fluid can ensure the processing accuracy and quality of parts, and meet the strict requirements of aerospace equipment for materials.

Machining and Precision Manufacturing

In addition to sapphire, Sapphire Crystal Wire Cutting Fluid can also be used for precision cutting of other hard materials, such as high-hardness alloys, ceramics, etc. Its cooling and lubrication properties play an important role in improving processing efficiency and surface quality.

【Maintenance and Care of Sapphire Crystal Wire Cutting Fluid】

Check the Fluid Status Regularly

During use, Sapphire Crystal Wire Cutting Fluid needs to be regularly checked for appearance, color, and odor. If the cutting fluid changes color or has a strange smell, it may mean that the cutting fluid has been contaminated or decomposed, and should be replaced or filtered in time.

Replace or filter the cutting fluid regularly

The cutting fluid will gradually become contaminated during use, especially when cutting hard materials such as sapphire, the cutting fluid will be contaminated by metal chips and particles produced by wear. The cutting fluid should be replaced regularly or cleaned through a filtration system to maintain its good lubrication and cooling effect.

Keep the cutting fluid clean

To prevent contaminants from entering the cutting fluid, avoid dropping debris into the liquid during use. After use, clean the residual cutting fluid on the cutting tools and processing equipment to avoid oil accumulation and affect work efficiency.

Proper Storage of Cutting Fluid

When not in use, Sapphire Crystal Wire Cutting Fluid should be stored in a dry, cool place, away from direct sunlight and high temperatures to prevent the performance of the cutting fluid from deteriorating. The storage container should be well sealed to prevent the cutting fluid from being contaminated by moisture or pollutants in the air.

Temperature Control

Excessive or low temperatures may affect the performance of Sapphire Crystal Wire Cutting Fluid. During use, the temperature of the cutting fluid should be kept within a suitable range, usually between 20℃ and 40℃. Excessive temperatures will cause evaporation and aging of the cutting fluid, while low temperatures will affect the lubrication and cooling effects.

Mixing and Use Ratio

When using, make sure to mix the cutting fluid and water according to the recommended ratio. Too concentrated or too thin cutting fluid will affect its performance. During the mixing process, make sure that the liquids are evenly mixed to avoid sediment or stratification.

【Precautions when using Sapphire Crystal Wire Cutting Fluid】

Avoid direct contact with skin

Sapphire Crystal Wire Cutting Fluid usually contains certain chemical ingredients. When using it, avoid direct contact with the skin, especially when changing or cleaning. It is recommended to wear protective gloves and follow the safety requirements in the product instructions.

Follow product instructions

Each brand of wire cutting fluid may differ in formulation and usage, so the product's technical instructions should be strictly followed when using it. Especially in terms of mixing ratio, use temperature, etc., avoid affecting the cutting effect due to improper operation.

Never mix cutting fluids from different brands

Different brands or types of cutting fluids may contain different additives or chemical ingredients. Mixing them may cause chemical reactions or performance degradation. Therefore, avoid mixing different brands of Sapphire Crystal Wire Cutting Fluid.

Clean the cutting machine in time

After using the cutting fluid for a long time, the residual cutting fluid and contaminants in the cutting equipment should be cleaned regularly. Cutting fluid accumulated for a long time may cause equipment failure or affect processing accuracy.

Environmental protection requirements must be followed when handling waste cutting fluid

Since cutting fluid contains certain chemical components, the treatment of waste cutting fluid must comply with local environmental protection regulations. It must not be dumped or discharged at will, and should be sent to a professional waste liquid treatment agency for treatment in accordance with regulations.

As a high-performance cutting fluid, Sapphire Crystal Wire Cutting Fluid has excellent cooling and lubrication properties and is widely used in wire cutting of sapphire and other hard materials. Through proper use and maintenance, it can effectively improve processing efficiency, extend the life of cutting tools, and maintain high precision and high quality during processing. During use, paying attention to product maintenance, reasonable storage and usage precautions will ensure the long-term stability and good performance of the cutting fluid.