Sapphire Rod Digging Coolant

【Performance and use】

Sapphire is a material with extremely high hardness and is often used for precision machining in the fields of optics, electronics, aerospace, etc. In the machining process of such high-hardness materials, traditional coolants are often difficult to effectively reduce temperature or friction, so specially designed coolants are required to ensure machining efficiency and workpiece quality.

Sapphire Rod Digging Coolant is a coolant specially used in metal machining and material cutting processes, mainly used in the machining process of sapphire materials.

Features

Efficient cooling performance：Sapphire Rod Digging Coolant has extremely strong cooling capacity and can quickly reduce the heat generated during machining. It can quickly take away the heat from the cutting area, prevent material expansion or deformation caused by high temperature, and ensure cutting accuracy.

Low friction coefficient：The coolant has a low friction coefficient, which can effectively reduce the friction between the tool and the sapphire material, thereby reducing the heat generated during machining and improving the tool's service life and machining efficiency.

Prevent surface damage：The surface of sapphire is very susceptible to scratches or damage, and Sapphire Rod Digging Coolant can form a protective film to reduce direct contact between the cutting tool and the workpiece and reduce the possibility of surface damage.

Extend tool life：During the machining process, the coolant can effectively reduce the temperature of the cutting tool and avoid overheating of the tool, thereby extending the service life of the tool and reducing the frequency of replacement due to tool wear.

Good lubrication effect：This coolant not only has a cooling function, but also provides lubrication, reduces the friction between the tool and the workpiece during the cutting process, keeps the machining surface smooth, and reduces the thermal stress of the workpiece.

Environmental protection：Sapphire Rod Digging Coolant generally adopts an environmentally friendly formula, does not contain harmful substances such as heavy metals or chlorides, meets international environmental protection standards, and will not cause pollution to the environment after use.

Anti-foaming property：During high-speed cutting, the coolant is prone to foaming, which will affect the cooling effect and increase the difficulty of operation. Sapphire Rod Digging Coolant has excellent anti-foaming properties and can maintain a stable cooling effect.

【Main technical parameters】

【Product advantage】

1.Excellent lubricity, cooling, cleaning and rust resistance.

2.Easy to use and not irritating to the skin. 

3.No corrosion to tools and equipment.

【Instruction】

1.The working liquid is diluted with 10-20 times tap water or deionized water.

2.In the course of use, the clean working liquid can be replenished at a concentration of 3-5%.

3.Avoid mixing with other oils.

【Packaging】

18L/ barrel, 25L/ barrel, 200L/ barrel.

Sapphire rod digging coolant DK-760E  .pdf

【Note】

1. This product should not be mixed with other emulsions, semi-synthetic liquids, and fully synthetic liquids, because even if the system contains a small amount of rotten residual liquid, it will affect the use effect of the new liquid.

2. the production batch is not the same, the cutting fluid may have color differences, does not affect the normal use.、

【Application Areas】

Sapphire Processing

Sapphire, as a superhard material, is widely used in high-end optics, electronic equipment, semiconductors, and aerospace. Due to its extremely high hardness, conventional coolants are difficult to meet its processing needs, so Sapphire Rod Digging Coolant is an ideal choice for processing sapphire rods, sapphire sheets and other related parts.

Optical Component Manufacturing

Sapphire is widely used in the production of optical windows, laser equipment, display screens, lenses and other precision optical components. Sapphire Rod Digging Coolant helps improve the processing accuracy of these optical components and prevent surface defects caused by overheating.

Semiconductor Manufacturing

In the semiconductor industry, sapphire is used to manufacture high-performance optoelectronic components such as LEDs and blue light-emitting diodes (LEDs). The effective use of coolants helps ensure the quality of these components in high-precision processing and reduce thermal damage.

Aerospace

Sapphire is widely used in the aerospace field as a high-strength transparent material. Sapphire Rod Digging Coolant is used in the processing of aerospace components to effectively control temperature changes, avoid stress concentration, and ensure the structural strength of components.

Precision instruments and high-end equipment

In addition to the above industries, Sapphire Rod Digging Coolant is also used in the manufacture of precision instruments, especially for parts of sapphire or similar superhard materials that require precise processing, such as navigation equipment, dashboards, sensors, etc.

【How to maintain and maintain】

Check the quality of the coolant regularly

To ensure the efficient performance of the Sapphire Rod Digging Coolant during the processing process, the quality of the coolant should be checked regularly. The inspection content includes the viscosity, pH value, water content and whether there are contaminants in the coolant. If the coolant deteriorates or is contaminated, it should be replaced in time.

Regularly replace the coolant

After long-term use, particles, metal chips and other contaminants in the coolant will accumulate, reducing its cooling performance and lubrication effect. It is recommended to replace the coolant regularly according to the use of the equipment to ensure the best cooling effect.

Control the concentration of the coolant

The concentration of the Sapphire Rod Digging Coolant is crucial to its performance. Too high or too low a concentration will affect the cooling effect. When using it, it should be prepared according to the manufacturer's recommended concentration to ensure that it achieves the best effect.

Filter and Clean System

Install appropriate filters in the coolant system and regularly clean the oil, impurities and sediment in the system to prevent it from affecting the flow and effect of the coolant. Regularly check the pipes, pumps and cooling systems to ensure that the system is unobstructed.

Keep the equipment clean

Keeping the cutting tools, cooling systems and processing equipment clean will help extend the service life of the equipment and improve processing accuracy. You can use non-corrosive detergents to clean to avoid damage to the coolant system.

【Precautions】

Avoid contact with skin and eyes

Sapphire Rod Digging Coolant may contain certain chemical components, which should be avoided during use. If contact is made accidentally, wash immediately with plenty of water and seek medical help.

Storage conditions

The coolant should be stored in a cool and dry place, avoid exposure to high temperatures or sunlight. Excessive temperatures may cause the coolant to deteriorate and affect its performance.

Avoid mixing coolants of different brands

To ensure the effectiveness of the coolant, avoid mixing coolants of different brands or types. Coolants of different ingredients may react chemically, affecting cooling performance or even damaging the equipment.

Check the cooling system

When using coolant, check the cooling system regularly to see if it is operating normally and whether there is any leakage. Especially when cutting or processing under high load, ensure that the coolant can circulate stably to avoid overheating.

Use appropriate coolant

Sapphire Rod Digging Coolant should be selected according to the processing technology, tool material and workpiece characteristics. Different processing requirements may require different types, concentrations and ingredients of coolant, and improper use may affect the processing quality.

Sapphire Rod Digging Coolant is a high-efficiency coolant designed for sapphire and other superhard materials. Its efficient cooling performance, low friction coefficient, excellent lubrication effect and environmental protection make it an indispensable tool in modern precision processing. By regularly checking and maintaining the coolant system to ensure the best performance of the coolant, you can extend the tool life, improve processing accuracy, reduce equipment failures, and ensure the precision processing of high-end materials such as sapphire. During use, users need to pay attention to the storage conditions, usage methods and regular maintenance of the coolant to ensure its continued efficient performance.