Cutting Fluid for CNC Machines

【Product Performance】

CUT-528 Universal Micro-emulsion Cutting Fluid is a high-performance Cutting Fluid designed specifically for use in CNC (Computer Numerical Control) machines. It is formulated with top-grade imported additives, making it highly effective in a wide range of machining applications. This versatile Cutting Fluid is suitable for processing multiple materials such as copper, iron, aluminum, stainless steel, and more, delivering exceptional performance across various industries, particularly in metalworking.

【product parameters】

【usage method】

1. Before using this product, clean the oil tank or oil sump thoroughly. It is strictly prohibited to mix with other oils. Stir well before use.

2. Dilution ratio: Concentrate to water = 1: (1:20).

3. The working fluid concentration should not be lower than 5. Adjust the working fluid concentration accordingly based on different processing techniques, materials, and rust prevention requirements. For example: When processing stainless steel, the dilution ratio can be adjusted to Concentrate to water = 1: (1-10); When processing copper and aluminum, the dilution ratio can be adjusted to Concentrate to water = 1: (5-20).

4. Note: For rust prevention, after 3 days, water can be added at a ratio of 10 times; after 7 days, water can be added at a ratio of 5-7 times; after 10-15 days, water can be added at a ratio of 5-3 times.

【packaging specifications】

 18L per plastic drum, 200L per large iron drum

Universal Micro-Emulsion Cutting Fluid CUT-528 .pdf

Key Features:

Multi-Purpose Use: Suitable for a variety of materials, including copper, iron, aluminum, stainless steel, and more.

Superior Lubrication: Ensures smooth cutting processes, reducing friction between the tool and the workpiece.

Rust Prevention: High-quality rust inhibitors protect both the workpiece and machine tools from corrosion.

Longer Tool Life: By minimizing wear and tear on cutting tools, it significantly extends tool lifespan, reducing the need for frequent replacements.

Reduced Oil Changes: Thanks to its high stability and performance, it reduces the frequency of oil changes, which helps lower maintenance costs.

Efficient Heat Dissipation: Excellent heat management properties help maintain optimal temperatures during the cutting process, preventing overheating.

Advantages:

Cost Efficiency: By extending the life of cutting tools and reducing labor costs (fewer oil changes), CUT-528 offers significant savings in long-term machining operations.

Enhanced Surface Finish: The fluid's superior lubrication leads to smoother cutting operations, resulting in better surface finishes on the machined parts.

Versatility: Its ability to handle a wide range of materials makes it a go-to solution for multi-material machining applications, offering flexibility for manufacturers.

Environmentally Friendly: The use of advanced, imported additives ensures that the fluid remains stable and effective over time while being less hazardous compared to traditional cutting oils.

Role in CNC Machining: In CNC machining, Cutting Fluid plays a crucial role in improving the efficiency and quality of the machining process. Cutting fluids like CUT-528:

Reduce Friction: By lubricating the cutting tools, they prevent excessive wear, increase cutting speed, and reduce energy consumption.

Improve Cooling: They absorb the heat generated during the cutting process, preventing the workpiece and tool from overheating.

Enhance Precision: Proper lubrication and cooling help maintain the accuracy of the CNC machine, ensuring consistent and high-quality results over longer periods of operation.

Usage Precautions:

Correct Dilution: It’s important to mix CUT-528 at the recommended dilution ratio to ensure optimal performance. Using an incorrect concentration can either reduce its effectiveness or cause unwanted residues.

Regular Monitoring: Continuously monitor the fluid's condition to avoid contamination from dust, debris, or metal particles, which can affect the fluid's performance.

Proper Storage: Store the cutting fluid in a cool, dry place, away from direct sunlight, and ensure that the container is tightly sealed to prevent contamination.

Common Issues and Troubleshooting:

Cloudy or Milky Appearance: This can occur due to improper mixing or water contamination. To resolve, check the concentration levels and ensure the fluid is stored correctly.

Reduced Lubrication Effectiveness: Over time, cutting fluids can lose their lubrication properties. Regularly replacing or filtering the fluid will maintain its performance.

Foaming Issues: High-pressure environments in CNC machines can cause foaming. To address this, use a defoamer additive or replace the fluid if foaming persists.

Rust Formation: If rust appears despite using the fluid, it could be due to contamination or excessive exposure to moisture. Ensure the machine is properly maintained and clean.

CUT-528 Universal Micro-emulsion Cutting Fluid is an excellent choice for CNC machining, offering a combination of high lubrication, rust prevention, and extended tool life, all while being versatile and cost-effective. It provides manufacturers with reliable performance for various machining applications, ensuring high efficiency and quality outcomes.