【Product Performance】
CUT-528F High-Quality Universal Microemulsion Cutting Fluid is an upgraded version developed based on CUT-528. Formulated with premium imported additives, it offers enhanced lubrication and rust prevention capabilities, as well as better biostability. It can process a variety of materials such as copper, iron, aluminum, stainless steel, etc., eliminating the hassle of frequent oil changes, significantly reducing labor costs, and greatly extending tool lifespan. It is the ideal choice for processing various hardware materials.
【product parameters】
Testing Items | Parameters |
appearance of the base oil | Orange-yellow and transparent |
density | 0.87-0.92g·cm³(20°) |
concentration | 70±1 |
PH value | 8.7±0.5 |
appearance of the diluted solution | Light cyan color, semi-transparent |
【usage method】
1. Before using this product, thoroughly clean the oil tank or oil groove. Strictly avoid mixing with other oils, and ensure thorough stirring before use.
2. Dilution ratio: Concentrate : Water = 1 : (1:20).
3. The concentration of the working fluid should not be lower than 5. Adjust the working fluid concentration appropriately according to different processing techniques, materials, and rust prevention requirements. For example: For stainless steel processing, the dilution ratio can be adjusted to: Concentrate : Water = 1 : (1-10); For copper and aluminum processing, the dilution ratio can be adjusted to: Concentrate : Water = 1 : (5-20).
4. Note: For rust prevention, after 3 days, water can be added at a ratio of 10 times the initial amount; after 7 days, water can be added at a ratio of 5 to 7 times the initial amount; after 10 to 15 days, water can be added at a ratio of 5 to 3 times the initial amount.
【packaging specifications】
18L per plastic drum, 200L per large iron drum
High-Quality Universal Microemulsion Cutting Fluid CUT-528F.pdf
Key Features:
Enhanced Lubrication: The high-quality formulation of CUT-528F provides superior lubrication, minimizing friction between cutting tools and workpieces, resulting in smoother, more efficient machining.
Rust Prevention: Offers excellent rust and corrosion resistance, even in harsh working conditions, protecting both machinery and workpieces.
Biostability: Thanks to its enhanced biostability, CUT-528F has a longer shelf life and remains effective even in environments with frequent contact with water or humidity.
Versatility: Suitable for a variety of materials such as copper, iron, aluminum, stainless steel, and more. Its versatility eliminates the need for frequent oil changes, saving time and money.
Extended Tool Life: Helps to reduce tool wear and tear, significantly prolonging the lifespan of cutting tools and improving overall productivity.
Cost Efficiency: With reduced need for oil replacement and longer tool life, CUT-528F cuts down on labor and material costs.
Applications:
Metals Processing: Ideal for cutting, milling, grinding, and turning a wide range of metals, including copper, iron, aluminum, and stainless steel.
Precision Machining: Effective in high-precision machining processes that demand optimal lubrication and rust prevention.
General Metalworking: Suitable for a variety of industrial applications where high-performance Cutting Fluid is necessary, including automotive, aerospace, and manufacturing industries.
Usage Guidelines:
Mixing: Dilute CUT-528F with water as per the manufacturer’s recommended concentration. The typical concentration range is between 5-10% for most applications. Always follow the specific guidelines based on your machining requirements.
Application: Apply directly to the workpiece and cutting tools during machining operations. Ensure even distribution for optimal lubrication and cooling.
Maintenance: Regularly check the fluid’s concentration and adjust it to maintain optimal performance. In environments with high contamination, more frequent changes may be necessary.
Storage: Store in a cool, dry place, away from direct sunlight. Ensure containers are sealed to prevent contamination and maintain fluid effectiveness.
FAQ:
How often should CUT-528F be replaced?
CUT-528F has excellent biostability and can last for an extended period. However, it’s recommended to monitor fluid quality regularly and top-up or replace it when necessary, especially in high-volume operations.
Can CUT-528F be used for all types of metals?
Yes, CUT-528F is highly versatile and can be used on various metals such as copper, iron, aluminum, stainless steel, and more. It provides excellent lubrication and rust protection across a wide range of materials.
What is the recommended dilution ratio?
The typical dilution range is between 5-10%. The ideal ratio may vary depending on the material and cutting process, so it’s essential to follow the manufacturer’s guidelines for best results.
Can CUT-528F be used for both CNC and manual machines?
Yes, CUT-528F is suitable for both CNC machines and manual machinery. It is designed for a wide range of machining equipment and can improve performance in both environments.
How does CUT-528F improve tool lifespan?
The superior lubrication properties of CUT-528F reduce friction and heat buildup during machining, which decreases tool wear and prolongs tool life.
Is CUT-528F safe for operators?
CUT-528F is formulated to be safe for operators when used correctly. It is recommended to follow all safety instructions and use appropriate personal protective equipment (PPE) during handling.
CUT-528F High-Quality Universal Microemulsion Cutting Fluid is a highly effective solution for a wide range of machining needs. Its advanced formulation ensures superior lubrication, rust prevention, and biostability, making it the ideal choice for processing various metals while reducing operational costs and extending tool life.