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JF-908 Copper Wire
  • JF-908 Copper Wire

JF-908 Copper Wire

Copper Wire Oil is a metalworking oil specially used in the drawing process of copper and its alloys. It is composed of a variety of chemical substances such as base oil, lubricant, emulsifier, rust inhibitor, cleaning agent, defoamer, bactericide, etc.
  • Product Details

Copper Wire Oil is a metalworking oil specially used in the drawing process of copper and its alloys. It is composed of a variety of chemical substances such as base oil, lubricant, emulsifier, rust inhibitor, cleaning agent, defoamer, bactericide, etc. Copper wire drawing oil has excellent lubricity, cooling, cleaning and rust prevention, which can effectively reduce the friction between copper wire and mechanical parts, and improve the drawing speed and product quality.



【Product Performance 】


JF-908 is developed for semi-synthetic technology and imported additives. It is suitable for all kinds of copper wire drawing machine, and has excellent stable performance in different environments. At the same time for the famous wire drawing machine manufacturers such as Nihoff, Sampu, Hongtai and Yongxiong and other equipment and use with the products.



【Product Parameters 】



Analyze the project

qualification

experimental method

surface

Brown liquid

visualization

PH value (10% of the concentration)

8.5-9.6

GB/T 6144 5.5

Density (g/cm3)

0.96±0.05

GB/T 2013-2010

Insulation

Foam is not higher than 2ml after 10 mim

GB/T 6144 5.6

refraction coefficient

1.0

/

pour point

≤-18

GB/T 3535-2006

Freeze melting experiment

                                                       No solidification

/

* The above parameters are for reference only and will be adjusted according to your company's actual processing situation.



【Performance Characteristics】


1. selected table work, copper wire finished surface bright and smooth, no oxidation discoloration, no burr;

2. excellent cleaning performance, no mode plugging;

3.excellent pH stabilizer, good antibacterial, drawing oil long service life;

4. suitable for copper wire, enameled wire and copper coated wire high-speed micro tensile wire machine use.




【Packaging Specifications】


18L/ plastic bucket, 200L/ large iron bucket.



【Scope of application】

1. Use concentration: it is recommended to use between 1.5-5.0%.(The above is the recommended concentration, the specific use according to the actual situation of your company;

2. Add method:

Replace the oil tank: after cleaning up the oil tank (oil tank), add the appropriate amount of water first, and then add the brushed oil source

After the water and oil are evenly circulated and used; add the new liquid: add the stock solution directly to the oil tank as needed.

The normal temperature of the drawing working fluid is appropriate between 35-40℃.



Thedrawing category

Line diameter range (MM)

working concentration

type

Micro pull

0.03-0.1

1.5%-5.0%

Single-head 


【Product storage】

1. Please place it in a cool and ventilated place indoors to avoid the sun and rain;

2. It is strictly prohibited to place it with strong acid, strong alkali and strong oxide together.



Features

Lubricity: The lubricant in copper wire drawing oil can effectively reduce the friction coefficient, provide good lubrication protection for the metal, reduce wear and energy consumption.

Cooling: During the wire drawing process, copper wire drawing oil can quickly take away heat, prevent the copper wire from deforming or breaking due to overheating, and ensure the dimensional accuracy and surface quality of the product.

Cleaning: The cleaning agent in copper wire drawing oil can remove impurities such as metal chips and oil stains generated during the wire drawing process, and keep the surface of the mold and copper wire clean.

Rust resistance: After adding rust inhibitors, copper wire drawing oil can form a protective film on the surface of the copper wire and the mold to prevent rust and corrosion.

Stability: Copper wire drawing oil can remain stable under high temperature, high pressure and high speed wire drawing environment, and is not easy to deteriorate or fail.

Environmental protection: With the improvement of environmental awareness, the new generation of copper wire drawing oil usually adopts environmentally friendly formulas to reduce pollution to the environment.



Function

Lubrication: Copper wire drawing oil provides necessary lubrication between the copper wire and the mold during the wire drawing process, reduces friction and wear, and improves wire drawing speed and efficiency.

Cooling effect: By quickly taking away the heat, the copper wire is prevented from overheating and deformation, ensuring the dimensional accuracy and surface quality of the product.

Cleaning effect: Remove impurities such as metal chips and oil stains generated during the wire drawing process, keep the surface of the mold and the copper wire clean, and extend the service life of the mold.

Anti-rust effect: Form a protective film on the surface of the copper wire and the mold to prevent rust and corrosion and extend the service life.




Application field

Copper wire drawing oil is widely used in many industries such as wire and cable, electronic communications, machinery manufacturing, and automotive parts. Especially in the wire and cable industry, copper wire drawing oil is one of the key raw materials for producing high-quality copper wire. In addition, copper wire drawing oil also plays an irreplaceable role in the fields of precision machinery manufacturing and automotive parts manufacturing.



Maintenance and care

Choose the right copper wire drawing oil: According to production requirements and copper wire material, choose the right copper wire drawing oil model and specification. Ensure that the lubricant has good lubrication, cooling and cleaning properties.


Regularly replace copper wire drawing oil: With the extension of use time, the effective ingredients in copper wire drawing oil will gradually decrease, and the lubrication performance will also decrease. Therefore, new copper wire drawing oil should be replaced regularly according to the production situation and the service life of copper wire drawing oil. It is generally recommended to replace the lubricant every once in a while or when the wire drawing machine is shut down for maintenance.


Keep the equipment clean: Clean the wire drawing machine and related equipment regularly, especially the wire drawing die and the working surface of the wire drawing machine. Remove impurities such as metal chips and oil stains to prevent blockage and wear. You can use a special cleaning agent or solvent for cleaning.


Check the wire drawing equipment: Regularly check the operating status of the wire drawing machine, including parameters such as the current, voltage, and speed of the motor, as well as the tightness and wear of the equipment. If an abnormality is found, the machine should be shut down for inspection and maintenance in time to avoid the expansion of the fault.


Records and maintenance: Establish records of copper wire drawing oil use and maintenance, including information such as lubricant model, usage time, and replacement cycle. Regularly check and analyze the quality of the lubricant so that the use plan and maintenance plan can be adjusted in time.

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