Copper Wire Drawing Oil is an additive specially used in the drawing process of copper and its alloys. It is usually composed of a variety of chemical substances such as base oil, emulsifier, rust inhibitor, lubricant, extreme pressure agent, antioxidant, etc., with excellent lubricity, cooling, cleaning and rust prevention. Copper wire drawing oil plays a vital role in the copper wire drawing process, which can significantly improve production efficiency, ensure product quality, and extend the service life of wire drawing dies.
【Product Performance 】
JF-907 is developed for semi-synthetic technology and imported additives. It is suitable for all kinds of copper wire drawing machine, and has excellent stable performance in different environments. At the same time for the famous wire drawing machine manufacturers such as Nihoff, Sampu, Hongtai and Yongxiong and other equipment and use with the products..
【Product Parameters 】
Analyze the project | qualification | experimental method |
surface | Brown liquid | visualization |
PH value (10% of the concentration) | 8.5-9.6 | GB/T 6144 5.5 |
Density (g/cm3) | 0.96±0.02 | GB/T 2013-2010 |
Insulation | Foam is not higher than 2ml after 10 mim | GB/T 6144 5.6 |
refraction coefficient | 1.0 | / |
pour point | ≤-18 | GB/T 3535-2006 |
* The above parameters are for reference only and will be adjusted according to your company's actual processing situation.
【Performance Characteristics】
1. selected table work, copper wire finished surface bright and smooth, no oxidation discoloration, no burr;
2. excellent lubrication and anti-wear performance, reduce the wear of the mold, effectively prolong the service life of the mold;
3.excellent pH stabilizer, good antibacterial, drawing oil long service life;
4. wide range of application, can be applicable for copper wire pull, pull processing and use.
【Packaging Specifications】
18L/ plastic bucket, 200L/ large iron bucket.
【Scope of application】
1.The recommended concentration is 3.5-4.5%, and the actual concentration is determined according to the production requirements (such as incoming line diameter, outgoing line diameter and drawing speed);
2.Add method:
Replace the oil tank: after cleaning the oil tank, add the appropriate amount of water, then add the brushed oil stock fluid; add new fluid: add the stock fluid directly to the oil tank as needed.
Thedrawing category | Line diameter range (MM) | working concentration | type |
Small pull | 0.8-2.6 | 6%-8% | Small pull / long small pull |
【Product storage】
1. Please place it in a cool and ventilated place indoors to avoid the sun and rain;
2. It is strictly prohibited to place it with strong acid, strong alkali and strong oxide together.
Features
Excellent lubrication performance: The lubricant in copper wire drawing oil can significantly reduce the friction coefficient between copper wire and die, reduce wear and energy consumption, and improve wire drawing speed and efficiency.
Good cooling performance: During the wire drawing process, copper wire drawing oil can quickly take away heat, prevent the copper wire from deforming or breaking due to overheating, and ensure the dimensional accuracy and surface quality of the product.
Excellent cleaning performance: The cleaning agent in copper wire drawing oil can remove impurities such as copper powder and oil generated during the wire drawing process, keep the surface of the mold and copper wire clean, and extend the service life of the mold.
Rust-proof performance: After adding rust inhibitor, copper wire drawing oil can form a protective film on the surface of copper wire and die to prevent rust and corrosion and extend service life.
Good stability: Copper wire drawing oil can remain stable under high temperature, high pressure and high speed wire drawing environment, and is not easy to deteriorate or fail, ensuring long-term stable lubrication effect.
Function
Lubrication effect: Copper wire drawing oil provides necessary lubrication between copper wire and die during wire drawing, reduces friction and wear, and improves wire drawing speed and efficiency.
Cooling effect: By quickly taking away the heat, the copper wire is prevented from overheating and deformation, ensuring the dimensional accuracy and surface quality of the product.
Cleaning effect: Remove impurities such as metal chips and oil stains generated during the wire drawing process, and keep the surface of the mold and copper wire clean.
Anti-rust effect: Form a protective film on the surface of the copper wire and the mold to prevent rust and corrosion.
Protect the mold: The extreme pressure agent in the copper wire drawing oil can reduce the wear of the mold and extend the service life of the mold.
Application field
Copper wire drawing oil is widely used in wire and cable, electronic communications, machinery manufacturing, automotive parts and other industries. Especially in the wire and cable industry, copper wire drawing oil is one of the key raw materials for producing high-quality copper wire. In addition, in the fields of precision machinery manufacturing and automotive parts manufacturing, copper wire drawing oil also plays an irreplaceable role.
Maintenance and care
Choose the right copper wire drawing oil: According to production requirements and copper wire material, choose the right copper wire drawing oil model and specification. Ensure that the lubricant has good lubrication, cooling and cleaning properties.
Regularly replace copper wire drawing oil: With the extension of the use time, the effective ingredients in the copper wire drawing oil will gradually decrease, and the lubrication performance will also decrease. Therefore, new copper wire drawing oil should be replaced regularly according to the production situation and the service life of copper wire drawing oil.
Keep the equipment clean: Clean the wire drawing machine and related equipment regularly, especially the wire drawing die and the working surface of the wire drawing machine. Remove impurities such as metal chips and oil stains to prevent blockage and wear.
Control the wire drawing temperature: During the wire drawing process, the wire drawing temperature should be controlled to avoid excessive temperature causing lubricant failure or copper wire overheating and deformation. The temperature can be controlled by adjusting the wire drawing speed, cooling method and lubricant concentration.
Check the equipment regularly: Check the operating status of the wire drawing machine regularly, including the current, voltage, speed and other parameters of the motor, as well as the tightness and wear of the equipment. If an abnormality is found, the machine should be shut down for maintenance in time to avoid the expansion of the fault.